IKN COOLER PDF

August 24, 2021 0 Comments

In contrast, IKN supplied a small cooler to a customer in Spain. It has 22 m² of aerated surface and 5 cooling fans, processing a nominal capacity of t/d. IKN developed the patented Linear Pendulum Suspension System to reduce the disadvantages of conventional coolers with roller supported movable frames. The initial development of the IKN Pendulum Cooler® started more than 30 years ago. Today, the latest design features state-of-the-art Coanda Wing®.

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The selected cooler fans are custom designed for handing the increased input temperatures. Ready for the future. The cooler is in operation since October The results are in the table. The cooler consists of a pendulum suspended grate with CDS, Smart Blades grate system, hydraulic drive and roller crusher.

The cooler is now ready for operation, which is expected to take place later this year. This CemProTec cooler replaced a Satellite cooler and is designed for tpd. Service Contracts, covering the top services IKN is offeringincluding planning, process design, engineering and supply of plant components, especially coolers, for the cement industry.

Fuel savings have been achieved accordingly. Partial hot air recirculation concept and how it is possible only in IKN? The equipment will be supplied in November in order to start the installation of the new cooler already in December Our cooler grate just runnuing for only 9 months, but we have some problems with it. For further details, please refer to products. The kiln hood with tertiary air take off and cooler housing are designed for lowest dust recirculation and low dust ink to the filter.

CemProTec passed the performance test of the cooler right cooler. Electrical power consumption of grate drive and cooling fans will be substantially reduced.

Linear Pendulum Support (LPS®)

As usual, CDS fan coolee is much lower and aeration stronger. Sharjah Cement is doing meanwhile more than tpd. The client was fully aware that only a tailor-made design can achieve these cooleg. IKN is committed to provide superior products and services – including turn key projects – in a global context. Furthermore, the latest improvements and new developments shall be introduced to the plant personnel in order to keep the relevant plant equipment top performing and always up to date.

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The installation was carried out in less than 2 months working 1 shift per day only. References include coolers with a capacity of tons per day, the three largest clinker coolers ever built — each sized for a capacity of 13, tons per day and almost every size in between. Know the answer to this question? Becase, your cooler is designed to cool and convey clinker iin granular size mm.

Fror more information, please visit our partners’ website: With this unique features at IKN Pendulum Cooler, finally, a system with partial recirculation was successfully installed at Line 1. This CemProTec cooler is designed for tpd coolfr was shipped in These contracts have been extended to the Saudi Market customers in the aim of maintaining excellent performance of the equipment by regular inspections through technical experts. The feed chemistry shall also be checked, high SM can also lead to high dust circulation and instruct your operators to operate kiln with optimum torque.

The focus is on preventive maintenance cooller, conducting regular inspections and audits, as well as identifying and initiating recommendable measures for process improvement. For further deails, please rder to products.

As a consequence, IKN has stored spares for the critically needed parts in Sweidan Industrial Services’ Riyadh Warehouse; to reduce the lead time and deliver the items to the end users as fast as possible. Morever before restarting plant make sure that your grate plates are covered under cold clinker also make sure that the air blaster operation do not removes this cold clinker cover during operation. The goal was to decrease clinker temperature and avoid clogging of grate slots.

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In addition, a significant number of references for pyro processing lines have coolsr established in Europe and the Middle East. Only 5 months later, the material was shipped. Though the fuel efficiency is still targeted to be better with the best clinker cooler, recovering the maximum heat for WHRS power generation also focused on priority while selecting the equipment. Improving fuel efficiency Needle felts: Please send the Kiln and cooler operation data along with Kiln feed chemistry as well as clinker then it will be easy to answer your question.

The clinker moves smoothly from the static grate CDS without previous snowman formation. Upgrade of walking-floor coolers with Smart Blade grate system and Smart Seal.

The cooler consists of a pendulum suspended grate with Iknn Blades grate system, hydraulic drive and roller crusher. No, it is their experience in the cement industry that an efficient cooler can support only fuel efficiency. Since it will remain a backward running cooler which has to fit underneath the existing kiln piers, the space is very limited. All process data are better than guaranteed.

All Sizes Available – IKN

HeidelbergCement plant Hanover, Germany. Cooling chambers of IKN Pendulum coolers are free from any bearings, seals, hydraulic hoses, cylinders and lubrication. In addition, the electrical power consumption of the cooling fans reduced substantially since the pressure drop is much less. Is it a myth? Fuel efficiency is the key requirement to achieve the energy targets in the cement industry. This conversion confirms the value of the Smart Blade grate system and the design advantages of cooler housing and kiln hood compared to CemProTec cooler on line 1.

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Our plant have problem with IKN cooler grate.